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USB2LPT – Cloning instructions for Release 1.6
This device is almost the same as Release 1.5.For high-speed USB, there is a Release 1.7.
If 3.3V operation of ATmega is wanted, a user can now populate a dual diode BAV199 instead of the LD1117 of the previous version. This enables drawing less than 500 µA of standby current in this case.
Electronic Components
You need:
Pieces | Description | Reichelt Order Code | Price in € (2007) |
---|---|---|---|
1 | ATmega8 in TQFP32 package | ATMEGA 8-16 TQ | 1.70 |
1 | Ceramic capacitor 100 nF 0603 | X7R-G0603 100n | 0.051 |
1 | Resistor array 220 Ω 1206 | BCN16 | 0.02 |
1 | Resistor 10 kΩ 0805 | SMD-0805 10k | 0.10 |
1 | Electrolytic capacitor 10 µF | rad 10/35 | 0.041 |
1 | Yellow LED 3 mm | LED 3mm ST ge | 0.051 |
1 | SubD receptacle 25 pin | D-SUB BU 25 | 0.15 |
1 | USB receptacle MiniB through-hole | USB BWM | 0.50 |
1 | Housing | Kappe CG25G | 0.13 |
1 | USB cable 1 m | AK 673-A | 0.98 |
1 | Two-sided PCB (see below) | UL16LP | 1.00 |
It's not hard to populate this PCB.
(Sufficiently) populated PCB
The LED
The yellow multi-function LED shows following states:- off:
- No power supply (cable broken or similar)
- USB2LPT not recognized by computer
- USB Standby mode - e.g. at notebook's suspend mode
- USB2LPT in bootloader mode
- on:
- USB2LPT active, output drivers enabled, inputs with pull-up resistors
- flashing:
- fast: USB BULK or INTERRUPT transfers (redirected IN and OUT instructions; normal operation)
- slow: USB CONTROL transfers (mostly initiated by Windows)
Software
- Schematic and PCB, Source
- For Windows driver and AVR firmware, see page above, and how-to-use instructions.
Here you can browse the firmware source in your web browser.
Preparations
- Drill holes into SubD shell for LED
- Label the shell
- Bend pins of USB receptacle straight – see picture
- Trim pins of LED and electrolytic capacitor to about 1 cm length
- Download and install either
PonyProg2000 or
WinAVR
- PonyProg2000: Setup interface as shown here, check by connecting the programming adapter (this checks for connection between Pin 2 and Pin 12), invoke Setup→Calibration
Making-Of
- put SMD cream, 4 SMD components, make a reflow process – or solder by hand
- Check for short circuit between 5 volts and ground
- press and solder SubD receptacle keeping ½ mm gap between PCB and SubD shroud
- Align and solder USB receptacle (see helper tool), solder the pins with lowest possible iron temperature
- Populate electrolytic capacitor as flat as possible
- Align and solder the LED using the shell, watch for right polarity
- Check for short circuit between 5 volts and ground again
- Check "operation" by connecting the USB cable, must show as "inoperational USB device", this is the power supply for programming the bootloader
- Connect programming adapter to an old-style parallel port and program the bootloader, either
- PonyProg2000: load
main.hex
, write, set fuses exactly as shown here
Do not twiddle with the fuses without knowledge! You may make the ATmega unaccessible to PonyProg2000 and all other low-voltage serial programmers!
or - WinAVR: invoke
make prog
(directorysrc/firmware/USB2LPT6/bootloadHID
)
- Programming adapter soldered correctly?
- Programming adapter used in correct direction?
- Solder jumper SJ2 (still) connected?
- Pins of SubD25 socket soldered correctly?
- Microcontroller soldered in correct alignment and angle? (If wrong, remove with a hot-air gun. If 180° wrong, use new ATmega8.)
- Mikrocontroller soldered without shorts?
- PonyProg2000: load
- Cycle power to USB2LPT, let install driver
usb2lpt.inf
. The Bootloader (HIDboot) will not occur bevause the
.hex
file above contains both bootloader and the real USB2LPT firmware.
If there is no USB2LPT, then check:- Solder joints on USB socket correctly?
- USB socket not melted? (Contact springs still visible?)
- SMD solder joints correctly without shorts?
- Remove programming adapter
- Scratch jumper SJ2 (the only solder jumper on silk-screen-less lower PCB side)
- Connect LPT checker or similar device, run
Kurzschlusstest.exe
, make corrections if necessary - Close shell, make a final check
Known PCB bugs
- The crystal and the both 22 pF capacitors are not to populate
- Population with ATmegaX8 is currently not recommended.
If you want ATmega48 population, R1 should be 4.7 kΩ, and the older firmware USB2LPT5 (and crystal) must be used. A bootloader cannot be used (this chip has no bootloader support) - If D2 (BAV199) is used, R1 must be 1.5 kΩ
Solder jumpers
This revision 6 (USB2LPT 1.6) has 3 pre-connected solder jumpers:SJ1 can assign power to pin 25 of SubD receptacle:
- open: Pin 25 unbeschaltet
- right connected: Pin 25 to ground (default)
- left connected: Pin 25 to 5 volts
- SJ2, connected at PCB fabrication, scratched at device manufacturing: activates the RESET pin of ATmega for programming the microcontroller.
- SJ3, connected by default, scratch when you want 3.3 volts operation of ATmega8 (e.g. for safer JTAG connection), populate a BAV199 and change R1. Moreover, scatch it to measure device's current consumption and re-solder.
USB2LPT – Cloning instructions for Release 1.7
Electronic Components
Almost identical to Release 1.4. Except voltage regulator:
instead | now | GND current | output current | options | attention |
---|---|---|---|---|---|
LD1117S33 | TPS79733DCK | 1,3 µA | 50 mA (190 mA typ.) | PowerGood output | Populate C4 |
TPS71533DCK | 3,2 µA | 50 mA (125 mA min.) | – | ||
TPS71433DCK | 80 mA (100 mA min.) | ||||
TPS77033DBV | 17 µA | 50 mA (340 mA typ.) | inverse enable input (not used here) | Do not populate C4! Instead, populate electrolytic or tantalum capacitor 10 µF into two holes beneath C4. This is because ESR must have a minimum for stable operation. | |
TPS78833DBV | 150 mA (350 mA typ.) | ||||
TPS76933DBV | 18 µA | 100 mA (350 mA typ.) |
The overall current consumption of this device in USB idle state should now be about 500 µA, as required by USB specification.
(The EZUSB-FX2 chip itself contributes 500 µA:-)
Populated PCB. The capacitor C4 is exceptionally populated with an SMD tantalum capacitor
Software
- Circuit Diagram and PCB Silkscreen, Source
for PCB software
Eagle
- Firmware same as Revision 1.3
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